Wing Geometry
At least three derivative designs use the Long-EZ wing but have higher gross weights, similar to the Apollo’s. They all have higher
landing speeds than the Long-EZ. The immutable laws of physics would guarantee us the same result unless something changed.
This outcome would negatively impact two of the Apollo’s performance goals, which are:
1.
Reduce takeoff and and landing speeds to improve safety and to reduce runway length requirements.
2.
Recover the 8 knot speed penalty (relative to the Cozy IV) resulting from the Apollo’s wider and taller fuselage.
This was a difficult challenge because solutions for Goal 1 conflict with Goal 2 and vice-versa. I was still baselining the Cozy IV wing and
decided to investigate options for reducing takeoff speeds, including:
•
Increase the wing and canard area. Based on the Apollo’s configuration, it would take 20% more wing area to reduce the stall
speed from 68 knots to 62 knots. This approach adds weight and drag, which decreases cruise speeds. The lower wing loading
also results in higher G-loads during turbulence.
•
Find an airfoil with higher CL max. Others have investigated this, but nobody has implemented a better solution than the
modified Eppler 1230 used on the Long-EZ. Burt's airfoil selection was ideal and works well on derivative designs. And I was
loath to move away from the proven aerodynamics.
•
Add flaps to the main wing. I developed a concept with split flaps that appeared to work. Unfortunately, it lowered the stall
speed by just 3-4 knots, was more complex and required accurate rigging by the builder.
•
Install vortex generators on the main wing. This is a proven method to lower stall speeds. But having dozens of VG tabs on
each wing is unsightly and they are prone to damage. This would be a last resort.
•
Experiment with pneumatic turbulators. They are easily installed in solid foam core wings and they can't be knocked off like
VG tabs. But how effective are they and what is their optimal size and location? Very little research exists. Finding the answers
would be a science project.
None of these solutions reduced drag. I could retract the main gear to achieve the speed goal, but that would add complexity, cost,
weight and maintenance (which felt like defeat to me). Using Airfoil Optimizer software, I found laminar flow airfoils that could increase
the Apollo’s cruise speed by 8 to 10 knots but they also raised the stall speed. I needed a comprehensive solution that addressed both
goals.
As I reviewed the Cozy wing with a critical eye, I began to realize how detrimental the strakes really are. The highly swept strake
promotes spanwise flow and the flat-topped airfoil is sub-optimal. Strakes are destabilizing and probably contribute to unrecoverable
deeps stalls. I was brainstorming ways to improve them when inspiration struck... why not eliminate the strakes? The textbook
answer is that strakes locate fuel close to the aircraft’s CG to minimize CG travel when fuel is consumed. Most canard aircraft do not
have the CG range to accommodate variable loading conditions for tandem or 2+2 seating plus the adverse CG travel that would result
from storing fuel in the wing rather than strakes.
Lucky for us, the Apollo has side-by-side seating for two and less CG travel due to pilot/passenger loading. This means the aircraft can
tolerate greater CG travel due to fuel burn, which opens the door to a unique solution.
Preliminary calculations confirmed that a strake-free wing was possible. After a few design iterations, the new wing planform was born.
By using a 55" long chord at the wing root and limiting the wing tanks to 20 gallons per side, plus the use of an “always full” header tank
located forward of the CG, the Apollo can accommodate pilot/passenger weight totals from 140 to 430 lbs. The left or right wing tank
(pilot selectable) continuously feeds the seven gallon header tank using redundant transfer pumps. Total usable fuel is 45 gallons and
the CG envelope supports all possible fuel loadings. Readers can access the Apollo’s CG spreadsheet from the Downloads page.
Chord lengths on the Apollo’s new wing are one-third greater than the Cozy IV wing panels. Despite the Apollo’s larger chords, aspect
ratio (AR) for both wings is about the same when the Cozy’s strake area is included. By classic definition, AR = Wingspan^2 divided by
wing area. Since the Apollo and Cozy have the same total wing area and span, they have the same AR.
Custom airfoils and blended winglets were required to fully optimize the wing (use the sub-menu to read about those). Airplane PDQ
predicts an 8 knot speed increase with the redesigned wing. Additional analysis indicates the Apollo’s stall speed is 4 knots lower
after these changes. The PDQ results correlate with data from XFLR5 software, so there’s no question the new wing performs better
than the baseline. A summary of all the aerodynamic improvements include:
There’s one additional benefit to eliminating the strakes: They don't have to be built! Even if the Apollo’s rib/spar/skin structure takes
longer to construct than the basic Long-EZ wing, the entire Apollo wing will take less time to build than the total hours required for a
Long-EZ wing, center spar and strake structure combined.
There was no turning back. The benefits of the new wing clearly justified the additional design and analysis work.
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